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Temperature switch with maximum monitoring efficiency


Temperature switches are indispensable instruments in many industrial processes where precise compliance with temperature limits is essential. They detect temperature changes and then activate or deactivate control mechanisms to keep the temperature within specified limits. This capability puts temperature switches at the heart of many control and warning systems, improving safety and helping to increase the efficiency and service life of equipment and products.
With their functionality, temperature switches protect systems and co. from overheating, but also from overcooling and the resulting consequential damage - think of a multi-day breakdown.
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Technical expertise with temperature switches

With a TÜV-certified product range, we at SEIKOM Electronic have developed over the past 30 years into one of the leading suppliers of high-quality measurement and control technology products as well as heating, ventilation and air conditioning devices. With us you are both for pressure measurement with pressure transmitters as well as for air quality measurement with air quality sensors. We also equip you with temperature switches for temperature measurement. Our special expertise in the area of safety integrity level and explosion protection (ATEX) should also be emphasized. In addition to the technical know-how, we have high-quality ATEX productson which we will be happy to advise you personally. And because we know that things often have to move quickly in your industry, we guarantee speed and reliability.

 

What qualities does a temperature switch have?

As mentioned at the beginning, a temperature switch continuously monitors the temperature of a medium and triggers an electrical switching process as soon as a predefined value (also known as the switching point) is reached. Whether this becomes active or not depends on the temperature. Depending on this, the temperature switch triggers a shutdown of the system or starts ventilation if the switching point is exceeded. The aim is always to avoid overheating or to comply with specific temperature conditions. A temperature switch can be a stand-alone control device or integrated as part of a system.

 

Air flow monitoring

How does a temperature switch work?

In principle, the way a temperature switch works is as simple as it is ingenious. Using sensors, usually bimetallic strips or a thermocouple, the device continuously measures the temperature and thus detects even the smallest temperature changes. If the temperature falls or rises, the physical or electrical properties of the sensor element change.

The switching point, the limit at which the temperature switch should trigger an action, is defined by the user in advance. A practical dial is usually installed for this purpose. Modern versions often have digital interfaces.

When the measured temperature reaches the preset switching point, the temperature switch triggers an action. With a mechanical temperature switch, as is the case with a bimetallic strip, the deformation of the metal strip due to temperature changes causes two contact pieces to touch or separate from each other, which closes or opens the circuit.

Closing or opening the circuit via the temperature switch can trigger various actions. These are usually switching on a ventilation system or switching off the system. An alarm can also be triggered, for example, which enables users to intervene quickly and manually. Depending on the type of temperature switch, normal operation is restored or a manual reset is required.

 

What are the advantages of a temperature switch?

In many respects, the functionality of temperature switches offers a number of notable advantages, particularly in industrial environments.

This includes:

  • Simple integration and operation
  • High accuracy in temperature measurement and control
  • Cost-effective purchase and maintenance
  • Reliability, robustness and durability
  • Maximum safety against overheating, fire hazards and other safety-relevant incidents thanks to the automatic control of systems when critical temperatures are reached
  • Various versions, designed for a wide range of applications and media from liquids and gases to solid surfaces
  • Error reduction, as no human intervention is required
  • Independence in operation from external power supply and control systems
  • Adjustment of the individual switching point

 


Where can a temperature switch be used?

The outstanding thing about temperature switches is that they are suitable for a wide range of applications across all industries.

Areas of application for temperature switches

  • Mechanical engineering and plant operation for monitoring machine temperatures
  • Heating, ventilation and air conditioning (HVAC) technology for controlling room and water temperatures
  • Food processing to maintain strict temperature conditions
  • Plastics industry in extrusion and shaping processes
  • Chemical and pharmaceutical industry for precise process control
  • Household appliances such as ovens and boilers to prevent overheating
  • Electronics for temperature control in sensitive circuits
  • Power generation and distribution for temperature monitoring of transformers and generators
  • Medical technology for precise temperature control in medical devices


Selection criteria for temperature switches

  • Temperature range:The temperature range must be suitable for the specific application and include both the minimum and maximum operating temperature.
  • Switching behavior and accuracy:The sensitivity and accuracy with which the temperature switch responds is crucial for process control.
  • Material compatibility:The materials used must be compatible with the media whose temperature is monitored in order to avoid corrosion or material fatigue.
  • Switching capacity:The temperature switch must be able to safely switch the required electrical load.
  • Reliability:A long service life and low failure rate ensure long-term operational reliability.
  • Ambient conditions:The devices must be designed in accordance with the ambient conditions, such as temperature, humidity and vibration.


Optimal installation conditions

  • Installation location:The temperature switch should be installed at a location where it has direct contact with the medium to be controlled and where representative measurements are possible.
  • Accessibility:The switch should be easily accessible for maintenance and testing.
  • Ambient conditions:Avoid installation near heat sources or in areas with extreme ambient conditions unless the switch is specifically designed for such conditions.
  • Correct installation:Ensure that the temperature switch is installed correctly in accordance with the manufacturer's specifications to avoid malfunctions.

SEIKOM Electronic offers a growing range of temperature switches designed for reliability, precision and durability. Take your time to browse our product categories and contact our team of experts for comprehensive advice and assistance in selecting the ideal temperature switch for your specific requirements.

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